Automated Fiber Placement Defect Identity Cards: Cause, Anticipation, Existence, Significance, and Progression


Authors

Ramy Harik, Clint Saidy, Stephen Williams, Zafer Gürdal and Brian Grimsley

Conference

SAMPE Conference & Exhibition. Long Beach, California, US.

Abstract

Automated Fiber Placement (AFP), a major composite manufacturing process, can result in many defects during the layup process that often require manual corrective action to produce a part with acceptable quality. These defects are the main limitation of the technology and can be hard to categorize or define in many situations. This paper provides a thorough definition and classification of all AFP defects. This effort constitutes a comprehensive and extensive library relevant to AFP defects. The defects selected and defined in this work are based on understanding and experience from the manufacture and research of advanced composite structure. Proper classification of these defects required an in-depth literature review and consideration of various viewpoints ranging from designers, manufacturers, analysts, and inspection professionals.
Collectively, these sources were utilized to develop the most accurate view of each of the individual defect types. The results are presented as identity cards for each defect type, intended to provide researchers and the manufacturing industry a clear understanding of the (1) cause, (2) anticipation, (3) existence, (4) significance, and (5) progression of the defined AFP defects. The link between AFP defects and process planning, layup strategies, and machining was also investigated. Categorization of all important automated fiber placement defects is presented.


Keywords

AFP

Citation

Ramy Harik, Clint Saidy, Stephen Williams, Zafer Gürdal, & Brian Grimsley. (May 2018). Automated Fiber Placement Defect Identity Cards: Cause, Anticipation, Existence, Significance, and Progression. SAMPE Conference & Exhibition. Long Beach, California, US.

Link : https://ntrs.nasa.gov/search.jsp?R=20200002536


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